How to Ensure Flawless Board Book Binding with High-Speed Stacking & Pressing? The HX450BC Delivers
The HX450BC Board Book Stacking and Flat Pressing Machine streamlines post-binding processes by automatically collecting, stacking, and flat-pressing mounted board book blocks. Equipped with a turnover device for interleaved stacking and a dual-channel pneumatic pressing station with 6 heavy-duty plates, it ensures uniform glue adhesion, eliminates bulges/voids, and maintains high production efficiency for consistent board book quality.
The Pitfalls of Manual Board Book Pressing
Traditional manual stacking and pressing for board books lead to:
Inconsistent Glue Bonding: Uneven pressure causes glue bulges, air gaps, or weak bonds, risking page detachment.
Low Throughput: Time-consuming manual stacking and single-batch pressing stall production, especially for large orders.
Space Waste: Unorganized stacking requires extra storage for curing, cluttering workfloors.
Board Book Stacking and Flat Pressing Machine
HX450BC: Automated Precision for Perfect Board Books
Engineered for efficiency and quality, the HX450BC transforms post-binding workflows with three core advantages:
Intelligent Stacking System
Interleaved Turnover Device: Automatically flips and stacks board book blocks to prevent glue transfer between pages, ensuring clean, separate layers.
Dual-Stream Processing: Handles two independent stacking streams simultaneously, doubling throughput compared to single-channel machines.
Heavy-Duty Pneumatic Pressing
6-Plate Flat Pressing Station: Applies uniform, high-pressure across six book stacks at once, guaranteeing thorough glue leveling and flatness (deviation ≤0.5mm).
Pneumatic Force Control: Adjusts pressure based on board thickness (1mm–10mm), ideal for both thin children’s books and thick luxury board books.
Continuous Production Flow
Auto-Collection & Feeding: Seamlessly integrates with upstream binding machines, collecting finished blocks and stacking them per preset quantities (e.g., 10–50 books/stack).
Quick Cycle Time: Processes each stack in<30 seconds, maintaining a steady output of 800–1,200 books/hour (depending on size).
Block Collection: Finished board books from the binding machine are fed into the HX450BC’s input conveyor.
Interleaved Stacking: The turnover device flips every other book to create air gaps, then stacks them in two separate streams (e.g., Stream A: 20 books, Stream B: 30 books).
Dual-Channel Pressing: Both streams are sent to the 6-plate station, where heavy-duty pneumatic presses flatten stacks for 1–3 minutes (time adjustable).
Finished Output: Uniform, flat-pressed stacks exit the machine, ready for trimming, packaging, or further processing.
Why Choose HX450BC?
Glue Perfection: Eliminates 99% of glue-related defects (bulges, voids) through precision pressure control.
Production Speedup: Processes six stacks at once, cutting pressing time by 60% versus single-plate machines.
Versatile & Reliable: Adapts to all board book sizes and thicknesses, with a 99.5% uptime thanks to low-maintenance pneumatic components.
Ready to Elevate Board Book Quality & Speed?
Don’t let manual stacking and inconsistent pressing compromise your products. The HX450BC ensures every board book meets premium standards—efficiently and reliably.